Selected consultancy and engineering engagements across hydrogen, ammonia and electrochemical manufacturing. Client identities are anonymised; scope, methods and outcomes are described as delivered.
01 · 2025–2026 · Hydrogen · AEM electrolyser
Design review of AEM electrolyser stacks for a large multi-partner European hydrogen programme. A nickel-90% bipolar plate specification carried an 8-month sourcing constraint against a 3-month build window. The design was pivoted before prototyping instead of after.
02 · 2023–2024 · Solid oxide electrolysis
Regulatory and testing strategy for a solid oxide electrolyser developer. Certification requirements were mapped to the product architecture at TRL 4 rather than TRL 6, so qualification tests were designed into the build plan instead of discovered after freeze.
03 · 2024 · Electrochemical manufacturing
Translation of lab-bench assembly tolerances into a production-representative process window for a pilot line moving from 5–50 units to 100–500 units. Yield-critical coating and compression parameters were identified and bounded ahead of tooling.
04 · 2024–2025 · Research collaboration
Joint work with a public research laboratory on a hybrid physics + data model of electrode degradation, calibrated against accelerated stress tests and used to prioritise which durability experiments were worth running.
05 · 2025 · Ammonia · Electrochemical synthesis
Comparative screening of electrochemical and thermochemical ammonia routes for an industrial partner, combining reactor-level modelling with energy and CAPEX sensitivity to identify which route survives at industrial scale.
06 · 2025–2026 · Deep-tech energy startup
A single structured roadmap covering supply chain, manufacturing readiness, regulatory clearance and funding windows, sequenced to the team's technical milestones and used directly in their investor materials.
